IDEA Group

Capabilities

Machinery Manufacturing and Automation solutions

We have a team of engineers graduated from leading technical universities in Vietnam, with strengths in designing from concept ideas for automatic machines to manufacturing, completing product assembly and delivering to customers.

We have successfully delivered over 500 types of machines, providing diverse automation solutions such as sorting, packaging, assembly, automated testing machines, etc. These solutions have proven highly effective in sectors like manufacturing, automotive, and electronics. Our clients include notable companies such as NIDEC, MABUCHI, JABIL, and SIEMENS. Beyond serving domestic clients, we have successfully exported our machinery to countries like Japan, the USA, and Poland.

Following delivery and acceptance, we also provide ongoing maintenance and repair services to ensure your machines continue to operate smoothly and stably

Let’s partner together to turn your concept into reality and drive your business forward!

60

Engineers (Automation specialists)

10 mechanical designers, 5 electrical designers, 15 automation engineers, and 5 PLC/software engineers in charge of design and system construction, 20 assembly staffs, and 5 maintenance staff in charge of regular maintenance and troubleshooting after delivery

350

R&D Machines

500

Machines delivered

100

Units/year

Annual production

50

Customer

Customized machine

We can handle everything from conceptual design to automatic machine and industrial equipment manufacturing

Solutions meet 100% international standards

Including JIS (Japan), US standards, and quality management regulations such as PLD, CAT III, CE, etc.

Our solutions

Assembly Automation

Automated machinery to streamline processes like component assembly, screw tightening, welding, and adhesive bonding.

Packing & Packaging Automation

Systems that automate processes such as product packaging, wrapping, labeling, and shrink packaging.

Inspection Automation

Systems that automatically perform visual inspections, dimensional checks, and defect detection using cameras or sensors.

Material Handling Automation

Solutions such as belt conveyors, AGVs (Automated Guided Vehicles), and robotic arms for transporting parts and products.

Processing Automation

Equipment or robots for automating machining processes such as cutting, drilling, and grinding.

Sorting & Distribution Automation

Automated systems for sorting and distributing products based on type or size.

Warehouse Automation

Solutions like Automated Storage and Retrieval Systems (AS/RS), robotic sorting systems, and picking robots for warehouse management.

Sorting & Distribution Automation machine

Our strong solutions include

Motor Assembly Solutions for the Electrical and Electronics Industry

Our Comprehensive and Powerful Solutions

3D Printing Solutions Utilizing Robots: Advanced 3D printing systems integrated with robotic technology for enhanced precision and flexibility.
Motor Assembly Solutions for the Electrical and Electronics Industry: Tailored solutions for automating motor assembly processes, ensuring efficiency and high-quality output.
Automated Wiring Solutions: Systems designed for the automation of wiring processes, reducing errors and improving productivity.
Inspection and Sorting Solutions: Comprehensive solutions for automated inspection and classification, utilizing advanced sensors and imaging technology.
Product Sorting and Packaging Solutions: Efficient systems for sorting and packaging products to optimize production workflows.
Material Supply Solutions: Automated material feeding systems to ensure seamless and efficient supply chain integration.
Palletizer Solutions: Robotic palletizing systems for precise and high-speed stacking of products on pallets.

Our machine manufacturing process

1. Production Order: Following customer approval, we proceed with detailed project planning, including engineering drawings and material selection.
2. Mechanical & Electrical Design: Design mechanical systems and control solutions.
3. Procurement: Source quality parts from trusted suppliers.
4. Assembly & Testing: Assemble and test for safety, quality, and functionality.
5. Shipping & Installation: Deliver, install, and commission on-site.
6. After-Sales Support: Provide ongoing maintenance and technical assistance.

Case studies

Each project we have implemented is our pride in providing solutions that are Effective – Creative – Reliable , to bring outstanding success to customers, affirming our pioneering position in the field of machine design and manufacturing.

3D Printing Carbon Fiber Bicycle Frames with Advanced 6-Axis Robots

Boosting Production Speed with Automatic Cotton Swab Box Packaging – 0.6 Seconds per Box, Enhancing Efficiency and Quality

Assembly Line Optimization: Accelerating Production with 4-Second Cycle Motor Assembly

Efficient Electrical Cabinet Installation and Expert System Maintenance at Thuan An Factory, Binh Duong

Evolution of Drafting Techniques: Transition to Advanced Design

Gallery

Industrial Machinery Manufacturing - IDEA Technology

Industrial Machinery Manufacturing - IDEA Technology 1

Industrial Machinery Manufacturing - IDEA Technology 2

Frequently Asked Questions

1

What quality standards does the company adhere to?

We comply with international standards such as ISO 9001:2015 and other quality management regulations such as PLD, CAT III, CE, etc.

2

How long does it take to complete a machine manufacturing project?

The completion time depends on the complexity of the project, the technical requirements, and the number of machines needed to be manufactured. Typically, this process can take from several months to a year.

3

How do I pay for my order?

Payment by Purchase Order: For businesses, we accept payment by purchase order (PO). After completing the order, an invoice will be sent to you for payment according to the agreed terms.

4

How to check project progress?

We provide regular progress reports and keep in regular contact with our clients via email or online meetings to update them on the progress of the project. Clients can also request for on-site inspections if required.

5

What steps are involved in the manufacturing process?

The machine manufacturing process usually includes the following main steps:

Create production order: Once the solution has been approved and ordered by the customer, we proceed to detailed project planning. This phase includes creating technical drawings, selecting materials, and issuing production orders to departments such as mechanical design, electrical design, assembly planning, and purchasing.

Assembly, Inspection and Testing: The above departments receive, analyze and deploy according to the plan, then the related parts are assembled into a complete machine. We conduct a comprehensive test run and inspection to ensure the machine operates according to the design, including functional, safety and quality testing.

Shipping and Installation: The complete machine will be packed and shipped to the customer’s location. Our technical team will support on-site installation and commissioning to ensure the machine works as required.

After sales support: After installation, we provide maintenance and technical support services, ensuring that the machinery always operates stably and efficiently.

6

What does the customer need to provide to start a manufacturing project?

Case 1: The customer does not have a drawing and wants to automate the process.

If the customer does not have a specific drawing and only has an idea or need for automation, we require the following information:

Automation Requirements: Describe the automation goals and needs, including the processes to be automated and desired production improvements.
Required Functions: Identify the specific functions the automation system needs to perform, such as assembly, quality control, packaging, or internal shipping.
Automation Level: Provides information about the desired level of automation, from semi-automation to full automation.
Production scale and environment: Information on current production scale and working environment (e.g. temperature, humidity, safety conditions) to ensure appropriate design.

Case 2: Customer already has drawings or available machinery

If the customer already has technical drawings or existing machinery, we require to provide:

Engineering Drawings: Submit existing engineering drawings of the system or equipment to be fabricated, including detailed mechanical, electrical, and control drawings.

Existing Machinery Information: Provide detailed information about existing machinery, including specifications, operating status, and any necessary improvements.

On-site survey: If necessary, we can conduct on-site survey at customer’s production facility to collect more detailed information and accurately assess technical requirements.

Both of these cases require a thorough discussion between our engineering team and the customer to ensure that the customer’s requirements are clearly understood and the system is designed to meet their needs. We are committed to providing the most effective and appropriate automation solutions for our customers.

7

Can we order from anywhere in the world?

Yes, we accept international orders and will check delivery to your country. For projects that require survey and concept, we will only do it in Vietnam. Contact us to find out.

8

Does the company provide after-sales maintenance and support services?

We provide regular maintenance, repair and technical support services to ensure stable and efficient operation of the machines. (Only applicable in Vietnam)

9

What is the warranty and maintenance policy?

We provide warranty policy for our products and have regular maintenance service packages to ensure stable and efficient operation of the machines.

Contact us to find out.

10

What security procedures are in place for projects?

We are committed to keeping our clients’ project information confidential and have strict controls in place to protect intellectual property and design information. Contact us to find out more.

11

What type of production can the company carry out?

We can do production types such as Make to Order, Mass Production, and Engineer to Order.

12

Does the company support product design?

Yes, we provide product design support from concept stage to detailed engineering drawings.

13

Do I need to put down a deposit for the project?

Yes, you will typically be required to pay a deposit before starting your project. This deposit is typically a few percent of the total project cost and is used to secure your commitment and provide the company with the funds to begin production.

The specific deposit and payment terms will be specified in the contract or agreement between the two parties. This information includes the deposit rate, when payment is required, and related conditions.

14

How to check project progress?

We provide regular progress reports and keep in regular contact with our clients via email or online meetings to update them on the progress of the project. Clients can also request for on-site inspections if required.

15

How to handle problems that arise during use of the device?

Customers can contact our technical support department directly for assistance. We provide repair, maintenance and technical support services to quickly resolve any problems that arise. Contact (+84) 28 7301 3779 if you have any problems that need to be resolved.

16

What are the shipping methods?

We can arrange product shipping according to customer requirements, including domestic and international shipping. Shipping method will be agreed and confirmed before the product is shipped. Our familiar shipping service providers include: Sagawa, DHL, Fedex,…

About us