Turned Parts Machining Project | Over 500 Precision Components Delivered in 12 Days
Turned Parts Machining Project | Over 500 Precision Components Delivered in 12 Days
Introduction This turned parts machining project was carried out by IDEA for a multinational corporation specializing in industrial automation equipment. The customer requested the production of over 500 precision mechanical components in a short timeframe. These cylindrical parts are commonly used in sliding modules, clamping systems, and drive mechanisms that require high accuracy and 100% […]
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Machining Complex Mechanical Parts: High-Precision Module Housing for Industrial Equipment
Machining Complex Mechanical Parts: High-Precision Module Housing for Industrial Equipment
Project Overview This project focused on the precision machining of complex mechanical parts, specifically a module housing designed to connect rotary shafts and guide components in industrial equipment systems. The client is a company specializing in mechatronics modules for factories and advanced laboratories. The part was made from hardened alloy steel and required multi-face machining […]
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Precision Machining of Runner Components for Small-Scale Turbine Simulation Systems
Precision Machining of Runner Components for Small-Scale Turbine Simulation Systems
Project Overview The machined part in this project was a Runner component with 15 twisted blades, developed for a client specializing in R&D of compact turbines used in educational, experimental, and technology demonstration applications. This Runner is part of a turbine flow simulation device, requiring excellent blade uniformity, precise theoretical twist angles, and smooth surfaces […]
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Mechanical Assembly Units: 30 High-Precision OEM Systems Delivered on Time
Mechanical Assembly Units: 30 High-Precision OEM Systems Delivered on Time
Project Overview This project involved the production and assembly of 30 mechanical assembly units for an international client specializing in automation support equipment. Each unit included CNC-machined aluminum and steel components, pre-installed bearings, and a concentric ring gear serving as a drive or positioning element in mechanical systems. The project required tight tolerance control, synchronized […]
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OEM Machining and Assembly: 10 High-Quality Systems Delivered in 4 Weeks
OEM Machining and Assembly: 10 High-Quality Systems Delivered in 4 Weeks
Project Overview This project involved OEM machining and assembly for a U.S.-based company specializing in automation equipment for electronics and electrical manufacturing. The client required 10 complete OEM systems to be produced in Asia based on detailed engineering drawings. These systems had to meet high standards of dimensional accuracy, structural stability, and seamless integration into […]
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Manufacturing Welded Structural Assemblies for High-Precision CNC Machine Bases
Manufacturing Welded Structural Assemblies for High-Precision CNC Machine Bases
Project Overview In Q2/2025, IDEA received a project from an American industrial machinery manufacturer requiring the production of eight large welded structural assemblies. These assemblies serve as the guide bases for high-power CNC systems and demanded heavy-duty machining, precision welding, and extremely tight flatness tolerances on critical reference surfaces. Drawing on extensive experience in industrial […]
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Roller Conveyor Systems Manufacturing & Assembly | Top-Rated 10+ Years Expertise for Leading Japanese Clients
Roller Conveyor Systems Manufacturing & Assembly | Top-Rated 10+ Years Expertise for Leading Japanese Clients
IDEA designed and assembled a conveyor system that met JIS standards for a Japanese customer. The project was completed in just 7 weeks, ensuring accuracy, durability, and increased operational efficiency.
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Successful Foam Pressing Foam Pressing Jig Project for Refrigerator Doors
Successful Foam Pressing Foam Pressing Jig Project for Refrigerator Doors
IDEA provides design and manufacturing solutions for Foam Injection Jigs with high precision, meeting international standards. The project helps reduce product defect rate from 3% to 0.5%, completed ahead of schedule in just 4 weeks.
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Precision Welding Jigs for SUVs – Achieving Outstanding Results in 5.5 Weeks
Precision Welding Jigs for SUVs – Achieving Outstanding Results in 5.5 Weeks
High precision welding jig processing for automotive industry with tolerance ±0.1mm. Using 5-axis CNC machine, 3D CMM inspection, quality assurance and delivery in 5.5 weeks, exceeding customer expectations.
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