7. Palletizing

• Robotic Palletizing (industrial robots 3–4–6 axis, gantry): High flexibility, capable of handling various product types and stacking patterns, and easily integrated into automated production lines. IDEA’s robotic palletizing solutions are designed for high adaptability and future scalability.
• Layer Palletizing: Products are stacked layer by layer at high speed, ideal for uniform products such as bottles, cans, or trays.
• Cobot Palletizing (collaborative robots): Safe for human–robot collaboration, no safety fencing required, suitable for limited spaces and light payloads.

• Handle multiple product types (cartons, bags, bottles, trays, etc.).
• Frequently change stacking patterns, sizes, or weights.
• Easily scale capacity by increasing speed or deploying multiple robots in parallel.
• Optimize floor space and integrate seamlessly with automated production lines.

• Robotic palletizing: approximately 8–15 cycles/min (depending on product type and EOAT).
• Layer palletizing: approximately 15–20 layers/min, offering the highest throughput.
• Cobot palletizing: approximately 3–7 cycles/min, suitable for small to medium production lines.

• Outfeed conveyors – date coding – labeling machines
• Pallet stretch wrapping machines
• AGV/AMR pallet transport systems
• MES/SCADA production monitoring systems

Pallet stability is ensured through optimized layer patterns, appropriate gripping force, and high positioning accuracy of the robot or palletizer.
IDEA’s palletizing software optimizes load center of gravity and stacking structure, ensuring pallets remain stable and safe during transportation and storage.