OEM Machining and Assembly: 10 High-Quality Systems Delivered in 4 Weeks

Sector

Industrial Equipment – Automated Assembly Line Systems

Solutions

Precision machining and assembly of 10 OEM systems with integrated pneumatic components, based on engineering designs provided by a U.S. client.

Client Feedback

“We are very satisfied with the mechanical quality and responsiveness from IDEA. The equipment was solidly assembled, aesthetically finished, and fully compatible with integration into our production line.”

Project Overview

This project involved OEM machining and assembly for a U.S.-based company specializing in automation equipment for electronics and electrical manufacturing. The client required 10 complete OEM systems to be produced in Asia based on detailed engineering drawings. These systems had to meet high standards of dimensional accuracy, structural stability, and seamless integration into existing automation lines.

IDEA was selected as the end-to-end supplier thanks to our rapid response capabilities and proven experience working with international clients.

Challenges

Stringent technical requirements: The assemblies needed to maintain strict flatness, perpendicularity, and parallelism at mechanical, electrical, and pneumatic mounting points.
Complex structure: Multiple clamping modules with through-frame fixtures had to maintain perfect coaxiality.
Integrated pneumatic system: All air fittings had to be 100% leak-free and easy to maintain.
High aesthetic standards: Brushed aluminum surfaces had to be uniform with no visible seams or connection marks.

Solution & Execution

The project was completed within 4 weeks, following a clearly defined process:

1. Drawing clarification & technical alignment

Collaborated directly with the client’s U.S. engineering team to ensure full understanding of specifications and standards.

2. High-precision machining

Used 5-axis Mazak CNC machines and turning centers to process aluminum frames, stainless steel parts, and POM plastic components.

3. Premium surface finishing

Performed anodizing and directional brushing on aluminum surfaces for enhanced appearance and oxidation resistance.

4. Assembly & functional testing

Installed the pneumatic components and pressure-tested all connections through 1,000 cycles to ensure zero leakage.

5. On-time delivery with quality documentation

Completed export-standard packaging and provided detailed QC reports with each shipment.

Results

Successfully delivered 10 fully assembled OEM systems meeting U.S. technical standards.
Measurement deviations kept below ±0.01 mm, exceeding client expectations.
No issues during functional testing and quality inspections in the U.S.
Client confirmed a follow-up order for double the quantity in the next production batch.