IDEA Group

Capabilities

Technical services and Trade

Transform Your Factory Operations with IDEA Group’s Engineering Excellence

At IDEA Group, we are committed to revolutionizing the way factories operate by providing comprehensive engineering solutions and services tailored to optimize production processes and maximize efficiency. Our mission is to empower businesses to transition toward smart manufacturing by integrating cutting-edge technology and creating streamlined, digitalized environments. We envision a future where factory managers and engineers are no longer bound by physical constraints, enabling seamless oversight and control from anywhere in the world.

What We Offer:

Automation IoT & Smart Manufacturing Solutions: Harness the power of the Internet of Things (IoT) and automation to transform your production lines into highly efficient, interconnected systems that adapt to the ever-changing demands of modern industries.
Maintenance & Emergency Troubleshooting: Ensure uninterrupted operations with our fast, reliable troubleshooting services and proactive maintenance strategies to minimize downtime and prevent unexpected disruptions.
Refurbishment & Upgrade of Old Machines: Extend the lifespan of your existing equipment with our expert refurbishment services and modern upgrades that boost performance and comply with the latest industry standards.
Machinery Installation & Startup: From initial setup to operational readiness, we handle every step of machinery installation, ensuring seamless integration into your production line.
Long-term Maintenance & Equipment Record Refresh: Maintain peak performance with our long-term maintenance plans, complete with updated records and detailed tracking for all your machinery.

Comprehensive Service Commitment with Top-Notch Quality

With extensive experience and expertise, we always strive to bring the best technical solutions to customers. We not only ensure service quality but also provide comprehensive support from survey, and design to maintenance and warranty, providing peace of mind through comprehensive support in the production and operation process.

Flexible Solutions and Cost Optimization for Modern Production

Our cost optimization solutions leverage your existing resources, from outdated equipment to operational processes, to improve and upgrade. By upgrading existing assets, customers minimize investment in new equipment while ensuring compliance with modern production requirements. Learn more about how we can transform your operations.

Experienced Experts Delivering Tailored Solutions

Our skilled technical team has extensive hands-on experience across diverse industries such as mechanical engineering, electronics, food production, and packaging. We ensure that our solutions and services align with real-world needs, delivering optimal efficiency and value for every customer.

Pioneering AIoT Solutions for Smart Manufacturing

We lead the way in implementing AIoT technology to optimize production and operation processes. Our solutions enable businesses to embrace digital transformation, automate workflows, enhance productivity, reduce waste, and improve product quality. With hands-on experience and rapid deployment capabilities, we are a trusted partner for enterprises aiming to excel in the Industry 4.0 revolution.

Services & Solutions

AIoT - Smart Manufacturing Solutions for Businesses

About AIoT

AIoT (Artificial Intelligence of Things) is an advanced solution that integrates AI technology with IoT to optimize production processes and factory management. With AIoT, businesses can achieve higher accuracy and efficiency in production management, thereby improving product quality and reducing operating costs.

Basic Modules of AIoT

We offer the following basic modules:

– Equipment Task Management: Monitor and manage tasks related to production equipment.

– Device Health Management: Monitor device health and status, helping prevent unexpected failures.

– Process Quality Management: Ensure quality in each stage of production.

– Equipment Energy Management: Monitor and optimize energy consumption in the plant.

Integrating AIoT with ERP

AIoT systems easily integrate with enterprise resource planning (ERP), SCADA, EIS, and other systems. This enables comprehensive management from resource planning to monitoring progress and equipment performance.

AIoT Application Planning

– Production Schedule and OEE Management: Track and improve production performance through schedule and OEE management tools.

– Device Health Management: Provides information on device status to perform timely maintenance, ensuring continuous and efficient operation.

– Energy Management: Optimize energy consumption, reducing costs and environmental impact.

Device Health Management

AIoT helps monitor and analyze equipment operating parameters such as temperature, current, and load. The system automatically notifies when abnormalities are detected, helping businesses be proactive in maintenance and avoid production interruptions.

Energy Management Solutions

– Our energy management solutions include:

– Track energy consumption and carbon emissions.

– Analyze energy consumption trends to optimize electricity usage plans and reduce costs.

Maintenance and Emergency Troubleshooting

My services ensure that customers’ machinery and equipment always operate stably, minimizing downtime and repair costs. We provide 24/7 emergency maintenance services, helping businesses quickly return machinery to normal operation.

Industries include plastics, packaging, textiles, cement, food, fertilizer, mechanics, electronics, and many others.

Refurbishment and Upgrade of Old Machines

We specialize in extending the life and performance of your existing machinery. Our expert team can redesign, upgrade, and integrate new technologies to deliver optimal results without the need for significant capital investment.

Machinery Installation and Startup

Assist businesses in installing and starting up new or upgraded machinery systems. We ensure that equipment is properly installed, tested and staff trained to operate the new equipment proficiently.

Long Term Maintenance

Develop and implement routine maintenance programs to optimize machine life and performance. We provide preventive maintenance services that help businesses predict and prevent potential failures, thereby minimizing repair costs and optimizing production operations.

Refresh equipment records and machine maintenance

Update and refresh technical records of equipment, including schematic diagrams, operating and maintenance instructions. This helps businesses easily manage and maintain equipment effectively.

Installation of used vulcanization machines, replacement of equipment, and reprogramming of the controller at Phu Giao Factory.

Implementation Process

1. Information Reception
  Receive requests and information from customers regarding technical service needs.
2. Survey and Assessment
  Survey of current status and conditions of facilities.
3. Solution and Preliminary Design
  Proposed technical solution and preliminary design.
4. Concept Presentation and Quotation
  Discuss ideas with client, improve design and provide detailed quotation.
5. Contract Signing
  Agree and sign a service provision contract.
6. Service Performance
  Carry out work under the contract.
7. Acceptance and Handover
  Testing, commissioning, and handover of equipment, with training if required.
8. Warranty
  Provide warranty service after completion of work.

Learn More

Case studies

Each project we have implemented is our pride in providing solutions that are Effective – Creative – Reliable , to bring outstanding success to customers, affirming our pioneering position in the field of machine design and manufacturing.

Medium-Voltage Drive Repair – Solutions for Board Burnout and PLC Module Damage

Efficient Installation of Vulcanization Machines, Expert Equipment Replacement, and Optimized Controller Reprogramming at Phu Giao Factory

Efficient Electrical Cabinet Installation and Expert System Maintenance at Thuan An Factory, Binh Duong

Installation of New Control System to Boost Production Line Efficiency – Optimizing Production Processes

Gallery

Frequently Asked Questions

1

Does the company offer remote technical support?

Yes, we offer remote technical support via communication methods such as phone, email and online meeting platforms.

2

How do I request emergency maintenance service?

You can contact us via hotline or email to receive emergency maintenance support. We will send technical staff to the scene to handle the problem in the fastest time.

3

Does the company provide upgrade services for legacy systems?

We specialize in upgrading and refurbishing old machinery and equipment to improve performance and meet new production requirements. This service saves costs compared to investing in new machinery.

4

Is it necessary to sign a non-disclosure agreement (NDA) when requesting services?

No, you are not required to sign an NDA to use IDEA Group’s services. However, we highly recommend signing an NDA to ensure maximum protection of your confidential information.

5

In which industries can AIoT be applied?

AIoT can be widely applied in many industries, including manufacturing, logistics, healthcare, energy, and agriculture. Each industry has specific applications such as optimizing production processes, monitoring equipment health, and energy management .

6

How much does it cost to deploy an AIoT system?

The cost of implementing AIoT depends on the scale of the system, the number of devices to be connected, the modules used, and the complexity of the integration. Businesses should contact the vendor to receive a detailed and customized quote.

7

How secure is the AIoT system?

AIoT systems often incorporate high-security protocols such as data encryption, user authentication, and network security monitoring. Security assurance is an important factor in system design and operation to protect business data and privacy.

8

How to train employees to use AIoT systems?

training is an important part of AIoT implementation. Training may include software training, data management, analytics, and device monitoring. Vendors often provide documentation and technical support to help employees become familiar with the system.

9

How can AIoT systems scale as businesses grow?

AIoT is designed to be highly scalable, allowing new devices and modules to be added as needed. The system can be easily expanded to meet new business requirements without replacing the entire existing infrastructure.

10

Does AIoT systems need regular maintenance?

AIoT systems require regular maintenance to ensure stable and efficient operation. Maintenance includes software updates, security feature checks, and device hardware maintenance.

11

Does AIoT support real-time data analytics?

Yes, AIoT supports real-time data analytics, allowing businesses to monitor operations and production conditions instantly. This helps respond quickly to incidents and optimize processes.

12

Can AIoT systems integrate with other technologies like Big Data and Machine Learning?

AIoT can integrate with other advanced technologies such as Big Data and Machine Learning to provide predictive analytics and machine learning, helping to optimize operations and make data-driven decisions.

13

Does the company's technical service support nationwide?

We provide services nationwide with a team of professional engineers ready to support customers in all regions.

14

How to identify equipment that needs regular maintenance?

We will perform an initial inspection to determine the condition of the equipment and recommend a regular maintenance schedule based on the condition and usage of the machine.

15

Does the company provide operational training for employees?

We provide training courses on machine operation and maintenance for customers’ employees, helping them master the process and ensure work safety.

16

How long is the scheduled maintenance period?

The periodic maintenance time will be determined based on the type of equipment and customer requirements. We will recommend a suitable maintenance schedule to optimize the performance and life of the equipment.

About us