IDEA Group

Capabilities

AGV, Robot, AIoT solutions

Automated Guided Vehicles (AGVs) are advanced and versatile transportation automation solutions, widely used in many industries to improve the efficiency of material and goods handling. With the ability to move pallets, racks, carts, and containers in factories and warehouses, AGVs not only help to increase productivity but also optimize production processes, support highly repetitive tasks.

iDonkey, IDEA’s AGV brand, provides automated transportation solutions in factories and warehouses. Equipped with advanced technology and modern control systems, Idonkey helps to optimize production processes, improve safety and operational efficiency. iDonkey autonomous robots are diverse in models with two main guidance methods: magnetic lines and SLAM. In addition, iDonkey also has flexible cargo carrying capabilities with pulling, carrying and lifting functions, meeting many different transportation needs.

Easy integration

AGV can be easily integrated into customers’ existing infrastructure and factories, minimizing deployment costs.

High reliability

Operating 24/7, AGVs ensure consistent performance with precise product tracking through advanced barcode scanning and real-time communication, minimizing the risk of system overload commonly found in traditional systems.

Enhance safety

With 3-level safety sensor technology and advanced positioning, AGVs prevent damage to products and infrastructure, ensure absolute safety for people during use, preventing potential accidents.

Optimize Operational Costs

AGVs are excellent for optimizing operational costs by automating transportation processes, reducing reliance on labor. Additionally, AGVs operate efficiently, save energy, and minimize maintenance costs compared to traditional methods, significantly lower long-term operational expenses for businesses.

Our Solutions

Material Transport

AGVs can move materials from the warehouse to the production line, helping to optimize workflow and minimize errors.

Warehouse Automation

AGVs assist in storing and retrieving goods in automated warehouses, improving efficiency and reducing order processing times.

Automatic pallet handling

AGV can move and handle pallets, reducing the need for manual labor, increasing safety and efficiency.

Smart inventory management

With the ability to integrate with a warehouse management system (WMS), AGV helps control inventory automatically and update data accurately.

Packing and distribution

AGV can automatically transport goods to the packing and distribution area, optimizing the warehousing and delivery process.

Integration in factory automation systems

AGVs work in concert with other automation systems to optimize the overall production process, improving efficiency and accuracy.

Types of iDonkey AGVs

IGR-PTA

The IGR-PTA (Pallet Transport AGV) provides an efficient automation solution for pallet transport in the factory. Using SLAM navigation technology to operate safely without guidance accessories, the vehicle allows users to easily program and adjust the workflow. Simply set the AGV to manual mode to create a map of the work area, add points, and adjust the route. Switch to automatic mode to follow the programmed path.

– Navigation method: SLAM
– Maximum load: 1000kg
– Maximum speed: 60m/min
– Weight: 110kg

IGR-AMR

The IGR-AMR series is an advanced generation of autonomous robots using SLAM navigation technology. With a compact design and high carrying capacity, the product can be customized to suit a variety of applications such as robot arms or conveyors, meeting the needs of smart factories.

– Navigation method: SLAM
– Mode of travel: Independent
– Maximum load: 600kg
– Maximum speed: 1.5m/s
– Maximum charging time: 6h
– Maximum usage time: 16h

IGR-UPA Towing AGV 2

The IGR-UPA Ultra-Compact Heavy Duty Autonomous Guided Vehicle, with its compact design and low profile, large capacity, suitable for narrow working spaces, payload of up to 1 ton, and integrated safety functions such as collision sensor and obstacle detection, is an efficient and cost-effective solution for factory transportation automation.

– Guidance method: Magnetic field
– Number of actuators: Single or double
– Maximum load: 1000kg
– Maximum speed: 50m/min
– Maximum charging time: 6h
– Maximum usage time: 16h

IGR-LPA Towing AGV 1

The IGR-LPA series of low-profile AGVs offers high efficiency in factory automation at low cost. Rugged industrial design, simple structure, flexible movement in narrow spaces, and on-site rotation capability save time. Modular form for easy installation and maintenance

– Navigation method: Line from
– Movement method: RFID card
– Maximum load: 500kg
– Maximum speed: 50 m/min
– Maximum charging time: 6h
– Maximum usage time: 16h

IGR-STA

AGVs are intelligent autonomous vehicles that support transportation in hazardous environments. They provide efficient material handling solutions that can transport goods automatically in warehouses, factories, and hospitals. With a rugged, easy-to-maintain, compact, and flexible design, AGVs are a safe, reliable, and cost-effective choice.

– Guidance method: Magnetic field
– Command execution method: RFID card
– Maximum load: 500Kg
– Maximum speed: 50m/min
– Maximum charging time: 6h
– Maximum usage time: 16h

Case studies

Each project we have implemented is our pride in providing solutions that are Effective – Creative – Reliable , to bring outstanding success to customers, affirming our pioneering position in the field of machine design and manufacturing.

AGV Solution Using Magnetic Line to Tow Carts for an Export Leather Shoe Manufacturing Plant

Autonomous Vehicle Solution for Transporting 1-Ton Material Pallets to Replace Manual Forklifts

AMR Solution for an Electronics Component Manufacturing Plant

Gallery

Frequently Asked Questions

1

What is AGV?

AGV is an automatically controlled self-propelled vehicle used to transport goods in factories and warehouses.

2

What is AMR?

AMRs are self-propelled robots like autonomous mobile robots. based on advanced technology, AMRs can move independently through your manufacturing facilities and avoid obstacles. They use sensors and cameras to navigate safely.

3

What are the benefits of using IDEA's AGV iDonkey?

AGV systems offer many benefits over other traditional material handling systems. These benefits include:

Quick deployment and setup
Significantly lower operating costs compared to manual options
Increase productivity and efficiency
Reduce the use of manual labor
Significantly reduces damage to products
Safety, reduce work accidents
Enhance product traceability
Use space more efficiently
Improve accuracy in delivery and shipping

4

How long does it take to install?

Depending on the size of the project, on average about 1 working week

5

How are AGVs and AMRs different?

AGV (Automated Guided Vehicle) and AMR (Autonomous Mobile Robot) are both automation devices in logistics and manufacturing, but they differ in technology and how they work:

AGV: Moves along predetermined routes such as magnetic strips, wires or sensors. Requires controlled and pre-planned environments.

AMR: Uses sensors, cameras, and AI technology to navigate autonomously in the environment. More flexible, can adapt to changes in the environment without pre-planning.

AGVs are suitable for repetitive tasks in fixed environments, while AMRs are more flexible for changing tasks in complex environments.

6

Can AGV integrate with ERP system?

Yes. AGV can be integrated with the customer’s existing WMS module if the customer provides the system’s API.

7

How to determine the number of AGVs needed for a facility?

You need to know two basic parameters: travel distance and travel frequency of a production shift. Contact us for more detailed advice.

8

What is the maximum speed an AGV can travel?

Depending on the type of AGV: If it is an AGV using a magnetic line, it will be about 0.8 m/s. If it is a Slam guided AGV, it will be about 1.5 m/s.

9

How often does an AGV need maintenance?

After about 6 months of operation, the AGV will need general maintenance.

10

How long does the car battery last?

Depending on the type of Lithium or Lead battery technology and frequency of use, the battery life will also change. On average, about 24 months.

11

What is the stopping error of the vehicle?

If it is a magnetic line AGV, it will be +-10mm. If it is a Slam AGV, it will be +-5mm.

12

What is the average lifespan of an AGV?

If well maintained and operated at full capacity, it can last up to 20 years.

13

What is the AGV installation process?

Before installation, the following steps must be followed: survey the operating area -> deploy the magnetic line system (if it is a magnetic line-navigated AGV), -> scan the working area map (if it is a Slam-navigated AGV) -> deploy the return call system -> Test operation -> Put into operation.

14

What are the cost benefits of using an AGV system?

Using AGV systems offers a number of cost benefits to businesses, including reduced labor costs, increased productivity, optimized warehouse space, and reduced errors during transportation. The system also saves on maintenance and operating costs due to its ability to operate continuously and accurately. Thanks to these benefits, businesses can increase their competitiveness and improve their profits.

15

Is it safe to use AGV?

Yes. AGV has a safety sensor system. When detecting people or obstacles in the operating area, it will stop and emit a warning sound.

16

Can AGVs be integrated with warehouse management systems?

Yes, if the system allows opening communication ports and providing the system’s API.

17

Does IDEA provide warranty for AGVs?

Yes. IDEA provides after-sales service, warranty and maintenance dedicatedly and thoughtfully for customers.

18

What are the environments that can affect AGVs?

Slippery floors, low traction, steep slopes, bumpy floors, wet environment

19

Does IDEA support warranty for AGVs not manufactured by IDEA?

Yes. Depending on the brand and the actual situation, IDEA will support as much as possible.

20

Can I rent an AGV instead of buying one?

Yes. We offer a minimum 12 month lease. Contact us for more details.

21

How are AGV robots commonly used?

AGVs are used in many industries to transport and store products and materials without human intervention. AGVs can operate efficiently in factories, warehouses, distribution centers, and shipping areas, providing a safe and secure way to increase process efficiency and improve business profits.

Thanks to their precision and safety features, AGVs create a safer working environment, with no accidental collisions and no damage to product loads. They also strictly comply with and exceed the requirements of international safety standards.

AGV systems provide a safe and cost-effective alternative to manual handling of goods, especially sensitive or hazardous products , and are suitable for material handling applications in harsh conditions including outdoors and in cold storage.

IDEA AGV systems support a wide range of movements in a manufacturing warehouse or distribution facility, including:

Receive goods into warehouse
From production to warehouse
From warehouse to production
From one working department to another
From warehouse to picking area
From Picking Area to Shipping Area
Long distance transportation
Transportation during production
Storage and retrieval
Transporting goods into the production line

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